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Everything we sell starts as continuous glass fibre in a thermoplastic matrix. Stacked over a core it becomes the Li:ma Sandwich Panel; consolidated ply on ply it becomes the Li:ma Laminate; co-extruded under a formable hard coat it becomes Li:ma NEXKIN. Each is specified per programme and produced on our own lines.

Fig. 01Li:ma Sandwich Panel, exploded: the flagship construction
  1. One panel, consolidated under heat
The base material

What CFRT is.

CFRT — continuous fibre reinforced composite — is the backbone of every product in this catalog, supplied as UD tape and organo sheet.

A CFRT is a lightweight, high-strength thermoplastic reinforced with continuous fibres — not chopped strands. Because the fibre never breaks, the tape carries load the way steel does, at a fraction of the weight.

It is customised at two levels: the raw-material formulation, and the laminate structure it is stacked into. Against metal and conventional plastics that buys an uncommon combination — low weight, high strength, thin walls and free-form geometry — for automotive, mobility, transportation, industrial and structural parts where weight and stiffness both matter.

And because the matrix is thermoplastic rather than thermoset, the material can be remelted, reprocessed and recycled at end of life.

  • Lightweight
  • High strength
  • Design flexibility
  • Thin-wall structure
  • Recyclability
Several finished rolls of unidirectional glass-fibre tape standing on a plant floor
Fig. 02CFRT leaves the line as UD tape: continuous fibre, fully impregnated, ready to stack.
Li:ma Sandwich Panel

The panel that replaces plywood, steel and foam kits.

CFRT skins consolidated over a selectable core. The skins carry the load; the core carries the thickness; the whole panel weighs a fraction of what it replaces.

Up to 3.2 × 12 m

The core is a menu, not a given. PP honeycomb sets the balance of weight, strength and cost; XPS, PET, PU and PVC foams trade those against thermal insulation, stiffness and impact resistance. Matched to customised CFRT skins, the panel is designed to the duty — not adapted to it afterwards.

Fig. 03Foam-core construction: the insulated variant
  1. Insulation and structure, consolidated as one panel
Fig. 04: Li:ma Sandwich Panel specification
CategoryCapability
Panel sizeUp to 3.2 m wide × 12 m long
Panel thickness5–120 mm
CFRT skin0.4–2.0 mm
Core optionsPP honeycomb · PET · PVC · XPS foam
CustomisationSkin and core structure optimised to customer-specific performance requirements

Panels are produced to order; certified values per grade travel with the TDS.

A small refrigerated box truck with white insulated body panels, seen from the front quarter
Fig. 05Refrigerated bodies: foam-core panels insulate and carry structure in one part.
A light dry-van box truck parked on a street, its cargo body made of large flat panels
Fig. 06Dry-van bodies: honeycomb-core panels cut tare weight without giving up stiffness.
Li:ma Laminate

Stiffness is a stacking decision.

CFRT plies stacked in engineered orientations and consolidated on a double-belt line into one uniform sheet. The layup is the specification.

PP · PE · PA
Fig. 07Engineered layup: orientation set per load case
  1. Consolidated into one sheet on a double-belt line

Strength, stiffness and toughness are tuned by where the fibre points: 0° plies carry bending, 90° plies carry transverse load, ±45° plies carry shear. The resin is chosen the same way — PP, PE or PA against the performance, application and operating environment — and thickness and width follow the part, not a standard sheet size.

Fig. 08Woven construction: balanced fabric plies
  1. Drapes into deeper geometry than cross-ply
Fig. 09: Li:ma Laminate specification
CategoryCapability
Sheet sizeUp to 3 mm thick × 2,700 mm wide
CFRT skin (single ply)0.25 mm
Resin optionsPP · PE · PA
Layup0°/90° cross-ply or woven
CustomisationResin and layers optimised to customer-specific performance requirements

Per-grade tape data (tensile, modulus, fibre content) lives on the technology page; certified values via the RFQ desk.

A high-speed camera frame of a 300 mm offset impact test rig striking a composite bumper beam
Fig. 10Bumper beams: a 300 mm offset impact, absorbed by a laminate instead of steel.Development test, 500 fps frame
The underbody of an electric vehicle on a lift, showing a large flat battery cover panel
Fig. 11Battery covers: large-format laminate protecting the pack, in service.
Li:ma NEXKIN

Colour that ships inside the sheet.

A pre-hard-coated colour sheet: colour, surface and protective hard coat integrated into one formable material, thermoformed directly into complex exterior parts.

Growth engine

Conventional exteriors are formed first, then painted or hard-coated — a second plant's worth of process. NEXKIN ships with both already inside: the sheet arrives coloured and coated, and forms into three-dimensional geometry without giving either up.

The key technology is the hard coat itself, formulated to survive 3D forming without cracking. What comes out of the tool has a high-gloss, premium surface with real scratch resistance — and the painting and post-coating steps are simply gone.

In the formed part, the sheet gains a long-fibre structural backing. How the one-shot forming works

Fig. 12The NEXKIN sheet, exploded: three layers, one material
  1. Colour, gloss and protection in one formable sheet
A prototype electric passenger car with matte body panels and an illuminated front light bar, doors open
Fig. 13Passenger EVs: the gloss the segment expects, without a paint shop.
Two grey electric light commercial vans parked side by side on a waterfront lot
Fig. 14Electric LCVs and PBVs: colour change at build-to-order volumes.
A green agricultural tractor with a moulded bonnet and fenders, photographed on white
Fig. 15Agricultural machinery and robots: colour that survives the field.
Order

Specify it, then order it.

Send a part, a duty cycle or just a target weight. The RFQ desk returns a TDS, a layup proposal and a quote from the engineering team.

See the material in service