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Press releases, technical columns, and industry perspective from the team replacing steel and paint in future mobility.

Entries
9
Categories
4
First entry
04 Sep 2025
Latest entry
20 Jan 2026
Latest entry
The high-gloss black bonnet of a Kia PV5 in close view, reflecting a glazed façade with no painted finish
Fig. 01Class-A gloss straight from the mould: no primer, no basecoat, no clear coat, no oven.20 Jan 2026 · Press Releases
Press Releases

PV5 paint-free bonnet enters production: the first Class-A exterior with no paint shop

The Kia PV5 high-gloss bonnet now rolls off a paint-free forming line: Class-A gloss straight from the mould, a Euro NCAP 4-star pedestrian rating, and roughly 30% weight cut through part integration.

20 Jan 20264 min readCompositer Team

All stories

All entries.

Every announcement, column and briefing we have issued, newest first. The lead entry above is not repeated here.

8 of 8 entries

  1. 08 Jan 2026

    Technical Columns

    Why hard-coating after forming changes everything

    Post-form hard coats crack because the film stretches with the sheet. In-line coating before forming keeps the chemistry where the stress isn’t. Here is the engineering logic.

    6 min read

  2. 18 Dec 2025

    Technical Columns

    UD-Tape 101: continuous fibre, thermoplastic, recyclable

    Unidirectional tape is the backbone of Li:ma structural parts. A primer on impregnation, cross-ply layups, and why a thermoplastic matrix keeps 240 MPa parts fully recyclable.

    7 min read

  3. 02 Dec 2025

    Industry Trends

    The paint shop is the auto plant’s biggest energy sink. What if it vanished?

    Paint lines consume 40-50% of a plant’s process energy and anchor a century of capex. Lightweighting conversations increasingly start with a simpler question: why paint at all?

    5 min read

  4. 14 Nov 2025

    Press Releases

    300,000 km: composite pipe crosses a planetary milestone

    Our thermoplastic composite pipe has now surpassed 300,000 km in service across energy and chemical infrastructure, more than seven laps around the Earth.

    3 min read

  5. 28 Oct 2025

    Industry Trends

    PBVs break steel’s economics, and that’s the opportunity

    Purpose-built vehicles run at volumes where steel stamping never reaches break-even. Paint-free thermoplastic forming was built for exactly this 40-60k sweet spot.

    6 min read

  6. 09 Oct 2025

    Technical Columns

    AI vision inspection at 0.1 mm: QA inside the forming cell

    Gloss defects smaller than a hair get caught before the part leaves the cell. Inside the camera stack, the models, and the CAE loop that keeps Class-A surfaces honest.

    5 min read

  7. 22 Sep 2025

    Sustainability

    Formed, not painted: the carbon math of paint-free exteriors

    Remove the paint line and the ledger changes: 40-50% less process energy, a fully recyclable part, and a pedestrian-safety rating regulators reward. We walk through the math.

    6 min read

  8. 04 Sep 2025

    Press Releases

    One million containers reinforced

    Composite reinforcement for intermodal reefer containers has passed the one-million mark: proof that thermoplastic forming scales far beyond the auto line.

    3 min read

8 entries, plus the lead entry above. Filter by category, or subscribe below to get new ones as they are issued.

The record in plates

Three frames from the period.

A failure sample, a production line, and the inspection cell that decides what ships.

A high-gloss black composite bonnet covered in a fine web of cracks across its whole surface
Fig. 02A sheet hard-coated in the wrong order: the film stretches with the panel and the whole surface crazes.08 Jan 2026 · Technical Columns
A large roll of unidirectional glass-fibre tape being wound at the end of the production line
Fig. 03Unidirectional tape leaving the line: continuous fibre in a thermoplastic matrix, wound for slitting.18 Dec 2025 · Technical Columns
Inline vision-inspection cells with industrial cameras mounted over a running tape line
Fig. 04Inline vision cells over a running tape line. Every metre is inspected, not sampled.09 Oct 2025 · Technical Columns
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